How ARA Weinland optimizes its processes with smart controls

For more process control with less effort - a state-of-the-art wastewater treatment plant.

A quantum leap in plant control
The demands placed on a modern wastewater treatment plant are high: processes must be precisely monitored, controlled and optimized to ensure reliable and energy-efficient wastewater treatment. As part of a comprehensive modernization, the ARAbella process control system from STEBATEC was implemented and a new IT infrastructure installed. The wastewater treatment plant now benefits from more flexible, transparent and secure process control.

Challenges and goals of the project
Before the modernization, the wastewater treatment plant faced several challenges:

  • Outdated control technology made adjustments and optimizations difficult.
  • A lack of transparency in the process sequences made it difficult to react quickly to faults.
  • High maintenance costs due to complex and partially outdated technology.

Project objectives – More control – less effort
The aim was to modernize the IT infrastructure, optimize processes and combine them with a process control system to ensure greater efficiency, more modern monitoring and a future-proof solution for reliable wastewater treatment.

Implementation: ARAbella as a central control system
With the introduction of the ARAbella process control system, a user-friendly, web-based platform was created that enables central control and monitoring of the wastewater treatment plant. The new control system has been seamlessly integrated and ensures precise control of all processes. ARAbella is much more than a classic process control system – it combines control, monitoring, documentation and operational support in one powerful software platform.

The most important improvements for the wastewater treatment plant:

  • Intuitive operation: ARAbella’s modern user interface makes it easier to monitor and control processes.
  • Real-time data analysis: All relevant plant data can be called up at any time – even on the move.
  • Thanks to individually definable escalation levels, STEBalarm now ensures that faults always reach the right people – from the first notification to
    emergency escalation – this ensures high plant availability and fewer downtimes
  • Flexibility & future-proofing: The control system can be easily adapted and expanded if requirements change.

About ARA Weinland
The special purpose association of ARA Weinland operates and maintains a wastewater treatment plant in Marthalen for the association’s municipalities. This includes the municipalities of Benken, Kleinandelfingen, Marthalen and Trüllikon in the Zürcher Weinland

Sector: Wastewater treatment
Customer since: 2022
Employees: <10
Location: Marthalen/ZH – Switzerland

Products in use

The alarm system for all cases: intelligent, flexible, user-friendly, modular
Our alarm system STEBalarm is extremely versatile. For a wide range of industries such as retail and wholesale, food production, transport, sales, municipalities and cities, federal and cantonal authorities, industrial and manufacturing companies, banks, research institutes, energy suppliers, and power plant operators.
Cloud process control system for sewage treatment plants with high demands on safety, function and comfort
The browser-based process control system ARAbella online can be used worldwide as a web service for a license fee. You save the costs for your own server infrastructure and always work with the latest system version. Water levels are displayed animatedly in the software and operating states of the plants are automatically evaluated according to the situation and incorporated into statistics.
Secure and volume-reduced data transmission on the Internet and in networks.
Networking and remote control of automation systems STEBAnet mobile, fixed and leased lines are data communication systems for decentralized control systems. Measurement data and control information are recorded on site for backup purposes and cyclically sent in packets or compressed form to the database of the central process control system. STEBAnet communicates in a way that preserves data volume and establishes connections only when needed, for example when a user at the process control system is viewing live data.
Secure separation from the Internet. High level of comfort.
We offer tailor-made, cost-optimized and future-proof solutions for an optimal demarcation of automation systems from the Internet, while maintaining access to the systems in terms of comfort and flexibility.
Development of automated processes for efficiency and safety
We are specialized in project planning, construction and service of critical infrastructures according to highest availability and security standards. Using complex control technology, algorithms and database-based intelligence, we also develop the optimal automation system for your process.
Electrical engineering with practical experience
We are passionately committed to finding the optimal solution. In doing so, the trustful and close cooperation with the operator and planner is particularly important to us. Our company history began back in the 1960s; the large number of projects realised since then has provided us with extensive expert knowledge in industrial automation and electrical planning.
Preventive maintenance, servicing, spare parts management and many other services to ensure the reliability of automation systems.
Whether it is the cleaning of systems or the replacement of mechanical wear parts, the monitoring of functions, the calibration of measuring instruments or software updates, whenever customers need support in the ideal operation and maintenance of a system from our company, we are available with our services.

Feedback

«With ARAbella, we have not only received a new control system, but also a platform that supports us throughout the entire operation. The integration of maintenance planning, documentation and process analysis not only makes our work easier, but also more efficient. We can make informed decisions because all the relevant data is available in one place.
»
Ueli Schwander
Wastewater treatment plant Marthalen